Concrete batching plant

Concrete Batching Plant Monthly Capacity: Concrete Grade: Discharge Temperature: Chiller Plant:

Concrete Batching Plant

COMPACTXIM1.0A-RIM

2.3 1 supporting structure for receiving the platform with operating platform and maintenance platform, concrete discharge height 4750mm.

2.4 Access from mixer platform to weigher platform with 1 access ladder;

2.5 1 Two-part staircase leading to mixer platform, from left and reverses;

2.6 1 skip hoist for, gear brake motor 15KW, voltage/frequency;

2.6.1 Protection grid at the skip elevator track;

2.7 1 electro-mechanical cement weigher 1 compartment, maximum load 500kg;

   1 electro-motoric vibrator;

2.8 1 electro-mechanical water weigher 1 compartment, maximum load 250kg;

2.8.1 1 water supply, including rotary flap value(s) and solenoid valve(s) free fall;

2.8.2 Water after batching devices;

2.9 1 common test device for setting down test and calibration weights (including test weights)

2.1 1 admixture addition.

2.10.1      1 admixture weigher device for liquid admixtures, 2 weighting container, located side by side;

Maximum load 50kg;

2.10.2      Control for admixture weigher/admixture batching device;

2.11        1 compressor, volume & pressure lank 150L;

2.12        Each 1 service cabinet on the mixer and on the weigher platform;

2.13        1 basic unit wiring with lighting;

2.14        1 control room;

Location: at the front side directly at the plant, layout of cables.

Aboveground with cable duct, cable length;

2.14.1      For Mixing Plant

2.14.2      1 control room, container design (arranged on ground level).

3plastic frame windows, length approx 4mm, width approx: 2560mm

2.14.3      1 air cooling unit;

3. Control and electrical equipment;

1 Liebherr automatic-controlling system (Type XLC-MPSII)

Auto-controlling for batching plant using microcomputer program;

1 HIGH VOLTAGE SWITCHBOARD, protection IP 54, fitted in a separate switchboard, including main switch;

1 MICROPROCESSOR BATCHING CONTROL.

Consisting of:

--Industrial computer system with monitor and keyboard and mouse;

For the hereafter mentioned function:

---Processing calculator for 4 different weighers;

---Coarse /fine batching;

---Tolerance monitoring

---After flow correction for the weighed components;

---Provisions for the connection of a recording printer;

---Provisions for online connection;

---Integrated data memory for mix designs, customers, orders, vehicles and statistics;

---Memory for up to 10000 mix designs;

---Storage for 1500 customer addresses;

--- Storage for 10000 site addresses;

--- Storage for 500 concrete transporting vehicles;

--- Storage for 10000 orders;

---Statistics for produced concrete quantity;

---Statistics for clients;

---Statistics for material consumption for each component;

Configuration of the batching part:

--Up to 3 components of aggregates;

--Up to 3 components of cement and additives;

--Up to 1 components of water;

--Up to 2 components of additives;

     4 cement storage and batching

     4.1 cement silo for setting up to the cement silos at the front. (Provided by customer)

     4.12 steel foundation

     4.13 1 sets cable ducts for cement silos provided by customer;

     4.14 3 silo baromat(s) (over and under pressure safety device) for cement silo, provided by customer;

     4.15 3 weld in sleeve(s) with mounting pipe for silo maximum level indicator;

     4.16 3 weld in flange for the cement exhaust air fitter;

     4.17 3 set(s) weld in sleeve(s) for the cement aeration;

     4.2 Installation of cement screw /filler screw for setting up cement silos at the front;

4.21 Installation parts for 3 conveyor screw(s);

4.22 control for screws;

4.23 3 electric silo filling indicator system(s) for binding agent;

4.24 3 electrical equipments for the silo filling indicator system for binding agent;

4.25 3 exhaust vibrator air filter for binding agents;

    Textile filter ;( filter material cotton B 6)

    Cable, coating RAL 9006, white aluminum, filter area 20m2, clean air residual dust content <20mg/Nm3)

4.26 control for 3 cement silo fitter;

4.27 3 aeration system(s) for binding agents;

4.28 control for 3 aeration(s)

5*  In-line compartment silo and belt weigher, arrangement straight;

5.1* In-line compartment silo painted, capacity 105M3(3 units), number of compartment: 3(3*35m3), 6 single gates;

Set up on steel foundations;

5.2* WEIGHER DEVICE, consisting of:

5.3* 1 belt conveyor, maximum load 3500kg, belt width 800mm, rubber belt cleaner;

      Material sensor for cutout of conveyor belt with a conveyor advance;

5.4* Vibrator, moisture, pneumatic;

6. Special Packing

  Packing according to Chinese rules;

7. Painting

7.1 Pre-treatment sand blasted;

7.2 steel parts galvanized;

7.3 primer coat;

7.4 Painting, RAL 9002, grey white,

Concrete batching plant